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Package integrity is essential to product success, directly affecting safety, shelf life, regulatory compliance and brand reputation. Even miniscule leaks can allow contamination or the loss of protective atmospheres, leading to spoilage, reduced effectiveness, or safety risks. Clearly defining what constitutes a leak and understanding how to detect it are critical for manufacturers operating in quality-sensitive environments.

Whole package testing provides a comprehensive method for evaluating package integrity by assessing a fully sealed package rather than its individual components. This approach more accurately reflects real-world conditions and is effective in identifying microleaks that visual inspection or component testing may overlook. Whole package testing is particularly important in food, medical device, pharmaceutical, and Modified Atmosphere Packaging (MAP) applications, where package failures can have significant health, financial and regulatory consequences.

Faulty packaging can result from material defects, insufficient barrier performance or poor package design, leading to product degradation and reduced shelf life. These failures often increase waste, returns, and overall costs while putting brand reputation at risk. This webinar will explore the root causes of packaging failures and outline practical, data driven approaches to evaluate performance and improve packaging reliability.

Key takeaways:

  • Understand why package leaks matter, including how even small leaks can impact product safety, shelf life, regulatory compliance and brand reputation
  • Learn about effective package integrity testing approaches, and how different methods are used to detect and define leaks at the whole-package level
  • Gain confidence in standards-based decision making by understanding how industry guidelines and test data support defensible quality and compliance decisions

Guests

Joel Fischer
Joel Fischer
CTS Scientist & Permeation Laboratory Manager
AMETEK MOCON

Casey Flanagan
Casey Flanagan
Associate Editor
PMMI Media Group

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